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Bits n Pieces>
What Goes Into Making A Mug?
(so glad you asked)
14 Oct 2007
- Drive to Austin and pick up clay - usually 500 pounds.
- Unload clay into backyard studio.
- Weigh out amount needed for mug.
- Wedge (knead) clay.
- Center clay on wheel and throw mug.
- Remove from wheel and let dry 24-48 hours depending on humidity.
- Put mug back on wheel and trim.
- Pull handle.
- Let handle dry 1-5 hours (depending on humidity).
- Attach handle to trimmed mug.
- Let mug dry one week minimum. If mug cracks at this point, recycle clay and start over at step 3.
- Place mug in kiln and fire to 1850° - about 10 hours.
- Wait for kiln to cool to room temperature (about 12 hours) and unload mug from the kiln. If mug has cracked during the first firing, discard, write-off and start over at step 1.
- Mix glaze(s). Each glaze requires approximately 2 hours to mix and sieve.
- Put wax on bottom of mug so it will not stick to the kiln shelf.
- Choose glaze design and glaze mug. This can take anywhere from several minutes to upwards of an hour.
- Let mug dry thoroughly.
- Load glazed mug back into kiln. If glaze scratches or gets bumped, wash with water and start back at step 13.
- Fire glaze mug to 2250°. This takes about 12 hours.
- Hold at 2250 for 20 minutes. Make sure all shelves reach the same temperature.
- Wait approximately 14 hours for the kiln to cool to below 100° before opening.
- Remove and check mug. If cracked, discard, write-off and start over at step 1.
- If mug has miraculously survived to this point, clean sharp bits off the bottom with grinding stone by hand, and price for sale.
- Last, but certainly not least, try not to attack the foolish person who innocently says "I think I can get this a lot cheaper at Walmart."
AND, let us not forget all the hidden steps not numbered here:
- Work other full-timie job
- Answer phone
- Sell pots
- Pay Bluebonnet Electric
- Develop new glazes and slips
- Create new designs
- Pay Bluebonnet Electric
- Recycle clay
- Pay Bluebonnet Electric
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